· dissolution of bone
· pathological process causing loss of bone adjacent to prosthesis
· may be linear or focal
· failure of adequate fixation
· early loosening due to
· defective primary surgery (failure to achieve fixation)
· gross overload
· infection
· late loosening due to osteolysis
· loosening and periprosthetic bone loss currently most important complications of THR
·
INFECTION
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·
STEM BREAKAGE
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· LOOSENING / LOSS OF BONE STOCK
· osteolysis is central mechanism for this
· combination of mechanical and biological factors
·
WEAR (MECHANICAL)
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·
OSTEOLYSIS (BIOLOGICAL)
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· LOOSENING
· osteolysis was first of major problems of THR
· first design of Charnley in 1958 involved PFE (polytetrafluoroethylene, Teflon) acetabulum
· very low coefficient of friction with stainless steel
· spectacular early results
· disastrous complications
· failure rate 95% in 2 yrs
· abandoned in 1961
· failure due to
· poor wearing properties of PFTE
· response of body to PFTE wear particles
· next step was to improve wear characteristics of Teflon
· filled with glass fibre
· enhanced wear by factor of 20 in vivo
· poor results in vitro
· wore just as quickly
· filler acted as abrasive
· introduced by Charnley in 1962
· principle was to find material with
· low coefficient of friction
· high wear resistance
· UMWPE had
· very high wear resistance
· low coefficient of friction (but 5 times higher than PFTE)
· decreased coefficient of friction under high stress
· capable of boundary lubrication by synovial fluid
· lysis reported by Charnley in 1968
· attributed to culture-negative sepsis
· association between osteolysis and particle wear and macrophages first made by Harris in 1976
· extensive localized bone resorption within femur after 4 THRs
· amount and location of resorption suggested the presence of infection or tumor but no evidence of either condition
· a reoperation the femoral components were not rigidly fixed but were only slightly loose
· histologically sheets of macrophages, a few giant cells, and multiple small fragments of a birefringent material, but no inflammatory cells
· benign, non-inflammatory, adverse tissue response can occur in relation to the femoral components of total hip replacements
· osteolysis attributed to cement by Hungerford and Jones in 1987
· bony environment surrounding loosened cemented prosthesis is abnormal pathologic condition which will progress to total failure
· biomaterial properties of cement used for fixation contribute to the pathologic state
· "cement disease" does exist
· cement satisfactory for elderly patients with low activity levels and relatively short life expectancies
· unlikely that methyl methacrylate can be rendered satisfactory in the long run for the young, the active, or the overweight patient
· elimination of "cement disease" can only occur with the elimination of cement
· alternatives include development of prostheses with satisfactory surfaces for either press-fit or biologic ingrowth
· major innovation of 1980s was development of cementless prostheses
· osteolysis associated with cementless components first reported by Maloney / Jasty / Harris in 1990
· focal femoral osteolysis after THR without cement
· histological specimens contained focal aggregates of macrophages with particulate polyethylene and metallic debris
· osteolysis not identified less than two years postoperatively
· in most patients, osteolysis appeared after three years
· femoral osteolysis can occur around uncemented components
· current thinking
· mechanical wear Þ particles Þ biological osteolysis
· loss of material from solid surfaces as a result of mechanical action
Mode 1
· two primary bearing surfaces rubbed together as intended
· seen in femoral head and inside of acetabular socket
· least spectacular but probably most important
Mode 2
· primary bearing surface rubbed against secondary non-bearing surface
· seen if femoral component penetrates polyethylene liner and contacts underlying metal shell
Mode 3
· third-body particles become entrapped between primary bearing surfaces
· eg. PMMA fragments, bone chips, metal fragments
· may cause
· direct abrasive wear
· roughening of bearing surfaces with increased rate of wear
Mode 4
· two secondary non-bearing surfaces rub together in manner not intended
· may include screw-shell fretting, shell-socket fretting, neck-socket impingement, stem-cement fretting, porous coating-bone fretting
Adhesive wear
· results when interatomic forces between wear couple become greater than intrinsic forces between molecules of bulk material
· material thus adheres to opposite surface of wear couple
· primarily affects UHMWPE
· transferred to harder surface
· subsequently shed into joint space
· can also affect passivated layer of oxide on alloy
· oxide transferred to UHMWPE
· becomes free oxide polishing powder
Abrasive wear
· analogous to production of sawdust on surface of wood by sandpaper
· soft surface abraded by rougher harder surface
· abrasive wear
· proportional to surface roughness
· inversely proportional to surface hardness
· loss of substance called two-body wear
· when third substance interposed between two surfaces, called three-body wear
Fatigue wear
· results from repeated loading of contacting surfaces
· cyclic stresses initiate and propagate surface cracks
· occurs with aging UHMWPE
Fretting wear
· loss of material from contacting surfaces as they undergo oscillatory tangential displacement of small magnitude
· result of adhesion and/or abrasive wear
· every coating and every surface is a potential source of debris
Polyethylene wear
· acetabular cups undergo adhesive and abrasive wear
· linear wear estimated to be 0.1 mm/year
Wear of metallic articulating surfaces
· passivation layer has low shear strength
· oxide particles may be released
· titanium oxide more susceptible than chromium oxide
· release of oxide particles can
· interact with polymer and accelerate polyethylene adhesive wear
· form irregular metallic surface and facilitate two-body polyethylene abrasive wear
· clump and facilitate three-body polyethylene abrasive wear
Wear of stems
· due to fretting of
· stem-cement interface
· porous coating-bone interface
Corrosion
· release of ions and compounds as a result of chemical action
Uniform
· corrosion of surface of metal
Galvanic
· when two different metals placed in contact in electrolyte
· electrons move from base to noble metal
· base metal becomes anodic and more susceptible to corrosion
· noble metal becomes cathodic and more resistant to corrosion
Stress
· tensile side of metal is anodic and prone to corrosion
Crevice
· surface defect in form of crevice or crack leads to relative oxygen depletion
· defect becomes anodic and corrosion facilitated
Pitting
· surface defect in form of pit or impurity leads to similar anodic degradation
Fretting
· abrasive wear accompanied by corrosion
· protective oxide layer removed by abrasion and corrosion can occur
Other sources of debris
· Morse taper
· silicates used in manufacture of UHMWPE
· surgical instruments and wires
· investigated with autopsy studies
Stable implants
· Kwong & Maloney (1989) harvested femora after THR
· tested mechanical motion of bone under load
· some implants showed
· secure fixation (no micromotion)
· radiolucent lines in x-ray
· intimate contact between cement and endosteal bone
· radiolucent lines
· not due to to formation of fibrous tissue
· represented remodelling of cement-bone interface
· second medullary canal developed between inner and outer cortices
Loose implants
· Goldring (1986) studied histology radiolucent areas in loose components
· histology of tissue surrounding the loosened components revealed presence of synovial-like lining adjacent to cement
· tissue heavily infiltrated with particulate cement and polyethylene
· associated with a foreign body-type giant cell reaction
· postulated that this tissue response may be responsible for the bone lysis associated with loosening
· tissue culture medium of fragments from membrane showed
· high prostaglandin E2 levels
· enhanced bone resorbing activity
· similar membrane found in cemented and cementless components
Membrane
· membrane has features of foreign-body granuloma
· macrophages
· fibroblasts
· giant cells
· few inflammatory cells (incl. lymphocytes)
· forms in response to material resistant to degradation or removal
· Kim (1993) found that membrane somewhat different depending on type of implant
· in cementless membranes
· more metallic debris (more exposed metal)
· more macrophages (metallic particles smaller)
· in cemented membranes
· more polymeric debris (cement and polyethylene)
· more giant cells (polymeric particles larger)
· Schmalzried (1992) found membrane at great distances from articular surface
· particulate-laden macrophages found in areas of linear and lytic bone loss
· particles of polyethylene and metal
· areas as far away as distal tip of prosthesis
· thought to be due to access of joint fluid to distal periprosthetic region
· inertness relative
· even materials inert in bulk form can elicit inflammatory reaction
· bulk material well tolerated
· no inflammation secondary to bulk PMMA implant
· bone can grow into PMMA
· foreign-body reaction to particulate PMMA
· metal can induce inflammatory response
· Cr-Co particles causes activation of macrophages
· small particles induce more inflammation
· particles < 20 microns induce greatest response
· macrophages stimulate bone resorption when they phagocytose particles
· macrophages activated by phagocytosis of inflammatory particles
· activated macrophages stimulate osteolysis
· immune system does not play important role
· no effect of absence of T and B cells
Creation of particles
· particles produced by variety of means
· mainly secondary to abrasive wear
· UHMWPE probably most important
· common to cemented and uncemented prostheses
· small particles most damaging
· particles > 10 microns cannot be injested by macrophages
Migration of particles
· debris dispersed in joint fluid
· limits of joint fluid determined by intimacy of contact between prosthesis and bone
· joint fluid follows path of least resistance
· areas that joint fluid reaches are part of joint space
· termed effective joint space
· flow of fluid produced by increased pressure in joint space
· intact barrier at interface of metal and cement may retard access of particles
· access permitted by
· defect in cement mantle
· incomplete proximal porous coating or ingrowth
· particles can also migrate out of periprosthetic space
· particles of metal and cement can contribute to wear
Phagocytosis of particles
· debris phagocytosed by macrophages
· larger particles phagocytosed by confluence of macrophages (giant cells)
· macrophages unable to digest particles
· respond by releasing cytokines
· activation of macrophages is function of number, type and size of particles
· particles < 10 microns induce most activation
Activation of macrophages
· macrophages release
· prostaglandin E2
· interleukin-1
· platelet-derived growth factor
· tumour necrosis factor -alpha
· collagenase
· PG E2 induces osteoclastic activity
· IL-1 induces production of collagenase and prostaglandins
· PDGF induces fibrous tissue formation
· TNF alpha activates osteoclasts
· collagenase removes osteoid layer from calcific bone and prepares surface for osteoclastic attachment
· IL-1 probably plays central role
Result
· end-result is
· formation of interface membrane
· containing activated macrophages
· releasing cytokines capable of causing bone lysis
Spectrum
· aseptic loosening and focal osteolysis are continuum of biological response to wear debris
· loosening can occur without focal osteolysis
· focal osteolysis can occur in stable implants
Cementing technique
First-generation
· cement finger-packed
· no medullary plug or cement gun
Second-generation
· medullary plug
· low-viscosity cement
· introduction with cement gun
Third-generation
· cement pressurisation
· reduction of cement porosity
· centralisation of stem
Effect
· studies vary significantly
· trend observed
· Sutherland (1982) followed 100 THRs after 10 yrs using first-generation technique
· incidence of aseptic loosening was 40%
· Mulroy (1990) followed 105 hips for minimum of 10 yrs using second-generation technique
· incidence of femoral loosening was 3%
· Poss (1993) compared same stem but different cementing techniques
· incidence of femoral loosening was
· 24% at 4 yrs with first-generation technique
· 0% at 8 yrs with second-generation technique
Cement mantle
· cement mantle reviewed by Maloney (1990)
· area of osteolysis usually corresponded to either a defect in the cement mantle or an area of very thin cement
· microscopic focal cement fracture found in area of lysis
· considered that local fragmentation was stimulus for local osteolysis in an otherwise stable cemented femoral component
· Anthony / Ling (1990) reported effect of defect in cement mantle
· 4 cases of localised endosteal bone lysis in the femur occurring with cemented femoral components not obviously loose on x-ray
· area of lysis shown at operation to be related directly to region with local defect in the cement mantle surrounding the stem
· defects provide route through which the contents of the joint cavity may reach the endosteal surface of the femur
· subsequently leads to localised bone lysis and later to frank loosening
Mechanism
· Schmalzreid (1992) looked at acetabular osteolysis in autopsy specimens
· begins circumferentially at intraarticular margin
· progresses toward the dome of the implant
· leading edge of membrane is a transition zone from regions of membrane interposition between the cement and the bone to regions of intimate cement-bone contact
· mechanical stability of implant determined by extent of bone resorption and membrane formation at cement-bone interface
· progressive bone resorption result of the macrophage inflammatory response
· no evidence in support of a mechanical basis for failure of
· Garcia-Cimbrelo (1992) reviewed 680 LFAs after minimum 12 yrs
· total cumulative probability of loosening of 19%
· early loosening associated with
· deficient structure of the bone of the acetabulum
· a previous congenital dislocation of the hip
· acetabular fracture
· acetabular protrusion
· late loosening was associated with the depth of acetabular wear
Metal backing
· metal backing initially designed to allow replacement of the polyethylene liner
· became universally accepted as a means of decreasing peak stresses at the interfaces of bone and cement
· Cates et al (1992) examined radiographic polyethylene wear in 233 cemented THRs with metal-backed or non-metal-backed cup
· mean linear wear rate was 0.11 mm/yr in metal-backed sockets and 0.08 mm/yr in non-metal-backed sockets
· mean volumetric wear rate was 66.2 mm3/yr in the metal-backed sockets and 48.2 mm3/yr in the polyethylene sockets
· addition of metal backing to a cemented acetabular cup resulted in a 37% increase in mean polyethylene wear rates
· explained higher failure rate of cemented metal-backed cups
· advocated use of an all-polyethylene cup in cemented THR
Cementing technique
· incidence of acetabular loosening has been only slightly influenced by improvements in cementing techniques
· difficult to adequately pressurise acetabulum
· minimum 4-yr followup required to identify effect
· lysis rarely appears before 2 yrs
· AML prosthesis is typical
· initially no lysis reported
· at 5 yrs, 22% incidence of lysis
· at 8 yrs, incidence of 42%
· comparable figures for other prostheses
· Goetz (1994) performed prospective study
· cemented vs cementless stem
· incidence of lysis at 4 yrs was 0% in cemented stem and 29% in cementless stem
· thought that cement seals off femur and delays ingress of particulate polyethylene matter
· may be increased metallic debris with cementless stem
· high incidence of lysis reported
· Kim reviewed AML cups at 7 yrs
· found 36% incidence of acetabular lysis
Backing
· Maloney (1992) looked at all-polyethylene uncemented cups
· early loosening and osteolysis in most cases
· conclusion that uncemented, nonmetal-backed polyethylene acetabular components should not be used
Fixation
· Schmalzreid 1994 followed 122 press-fit cups for 4 yrs
· no loosening or revision
· better than previous screw fixation
Holes
· Maloney (1993) reviewed 14 cases of osteolysis in uncemented cups
· 11 had unfilled holes in metal shell
· thought that may have acted as a conduit through which wear debris could gain access to the implant-bone
Interface
· Schmalzried (1994) studied liner-metal interface
· empty secrew holes contained granulomatous tissue and polyethylene and metal debris
· back surfaces of the PE liners showed surface deformation, burnishing, and embedded metal debris
· screws demonstrated fretting at the base of the head and on the proximal shaft
· concluded that non-articular modular junctions create new interfaces for the generation of particulate debris, which may cause granulomatous reaction
Thickness
· Amstutz (1992) reported 10 cases of catastrophic failure of the polyethylene liner
· failure occurred as a result of either 'wearthrough' to the metal backing, liner fracture or a combination of both
· seen only in cups with polyethylene thickness <5 mm
· Urban (1994) studied migration of corrosion products from modular prostheses
· identified corrosion at tapered interface between head and neck
· found corrosion products at articular surface and along membranes at bone-implant interface
· found granulomatous response to corrosion product
· second- or third- generation cementing techniques
· distal plug
· cement gun
· centralisation
· thick complete cement mantle
· at least 2.5 mm
· minimise modularity
· consider monobloc design
· decision more difficult because of lack of long-term data
· either
· cemented all-polyethylene cup
· cementless metal-backed cup
· use polyethylene that is
· thick (> 6 mm)
· hemispherical
· free of defects
· avoid 32 mm head
· thinner liner
· greater volumetric wear
· use head with good wearing characteristics
· avoid titanium head
· consider ceramic head
· if uncemented, consider
· press-fit
· congruous liner-shell interface
· stable liner
· avoidance of screws and screw-holes
·